KDE-300
Automatic Soft Gelatine Encapsulation Machine
|
|
Kwang
Dah has established in 1955 and has been dealing with production
of Capsule and Pharmaceutical machine for the past more than
50 years. During the early stage, We have made hard capsule
and whole plant for hard capsule and soft gelatin capsule. In
1971, we have manufactured Semi-automatic Capsule Filling Machine,
Automafic capsule filling machine, Blister Packing Machine for
capsule and tablet, Counting Machine for capsule and tablet,
high speed Automatic Strip Packing Machine for capsule and tablet
...etc. And, we have the ability to develop new products that
will meef customer specific request. In fact, we are specialist
and experience for producfion of capsules and capsule's series
of machine, which is seldom seen in the world.
|
 Manufacturing
process
FEATURES:
| KDE-300
Fully Automatic Soft Gelatin Encapsulation Machine
is the most popular Soft Gelatin Capsule making
machine in the world; and more than 90% of soft
gelatin capsules in the world are produced by this
kind of machine, which had been modified by QUI
technics and experiences to the KDE-300. The features
of fhe machine are: |
|
1.
|
All
parts and components in contact with gelatin ribbon
and medieal solutions are made stainless steel or
chrome plating thus meeting G.M.P. requirement.
|
|
2.
|
Gelatin
ribbon making and filling with sealing operation
can be completed on the same machine. |
|
3.
|
Step/ess
control for encapsulation machine. |
|
4.
|
Easy
for operation. |
|
5.
|
Simple
construction for maintenance easilv. |
Produce
Procedure :
| The
overall soft gelatin capsule process starts from
the gelatin that is melted and de-bubbles via the
gelatin tank, then mixing formula and color. Through
the encapsulation machine, the melted gelatin solidify
to the gelatin ribbon which the medical solutions
are filled and sealed; then cutfing,formed into
soft gelatin capsules. The soft gelatin capsules
send to tumbler dryer via conveyor for shaping.
After that, carry to fhe drying room for complete
drying. Finally, soft gelatin capsules can be inspected
and packed after the oily stains are removed from
surface through the cleaning machine. |
Applicability
:
| Apply
to filling all substances which can not be melted
in the water. They are ideal for encapsulation of
a multitude of products, including Vitamins, Herb's,
Drugs, Cosmetics, Lubricants and adhesives. |
OBLONG
| NO. |
3
|
4
|
5
|
6
|
8
|
11
|
14
|
16
|
20
|
22
|
| MINIMS |
2.3-3.0
|
3.0-4.0
|
4.0-5.0
|
5.0-6.0
|
6.5-8.0
|
8.5-11.0
|
12.5-14.0
|
14.0-16.0
|
16.0-20.0
|
18.0-22.0
|
| CC |
0.142-0.185
|
0.185-0.246
|
0.246-0.308
|
0.308-0.370
|
0.400-0.493
|
0.524-0.678
|
0.770-0.862
|
0.862-0.986
|
0.986-1,232
|
1.109-1.355
|
OVAL
| NO. |
2
|
3
|
4
|
5
|
6
|
7
1/2
|
10
|
12
|
16
|
20
|
| MINIMS |
1.5-1.8
|
2.4-3.0
|
3.1-4.0
|
4.3-5.0
|
5.2-6.0
|
6.2-7.5
|
17.5-10.0
|
8.3-12.0
|
12.4-16.0
|
17.0-20.0
|
| CC |
0.092-0.111
|
0.148-0.185
|
0.191-0.246
|
0.265-0.308
|
0.320-0.370
|
0.382-0.462
|
0.462-0.616
|
0.511-0.739
|
0.764-0.986
|
1.047-1.232
|
ROUND
| NO. |
2
|
3
|
4
|
5
|
6
|
7
|
9
|
28
|
40
|
50
|
| MINIMS |
1.2-2.0
|
2.2-3.0
|
2.8-4.0
|
3.2-5.0
|
4.6-6.0
|
5.0-7.0
|
7.0-9.0
|
22.0-30.0
|
32.0-41.0
|
30.0-50.0
|
| CC |
0.074-0.124
|
0.136-0.185
|
0.172-0.246
|
0.197-0.308
|
0.320-0.370
|
0.308-0.431
|
0.431-0.554
|
1.355-1.848
|
1.9712.526
|
1.860-3.080
|
KDE-300
SOFT GELATINE ENCAPSULATION
Capacity
|
Item
|
PRODUCTION
RATE/ HOUR
|
| ROUND
3 |
45,200
|
| ROUND
6 |
37,500
|
| OBLONG
3 |
32,500
|
| OBLONG
5 |
32,500
|
| OBLONG
10 |
23,000
|
| OBLONG
14 |
18,280
|
| OVAL
3 |
32,760
|
| OVAL
5 |
32,760
|
| OVAL
10 |
23,760
|
|
Other
Products
|
1.
|
Automatic
Capsule Filling M/C.
|
|
2.
|
Semi-automatic
Capsule Filling M/C.
|
|
3.
|
Automatic
Blister Pack M/C.
|
|
4.
|
Automatic
Count M/C.
|
|
5.
|
Bath
Counter.
|
|
6.
|
Automatic
Strip Pack M/C.
|
|
7.
|
Cylindric
Desiccant.
|
|
|
|
|
|
